The High Speed Cantilever Slitter Rewinder Machine runs up to 400 meters/minutes and is suitable for Laminate Film.
Design and developed to achieve high standards in flexible packaging by AIM's range of converting machinery, its state of the art technology offers freedom to carry out even difficult jobs very flexibly.
Entire machine is controlled and supervised by PLC. The ‘POWERLINK which is Industrial Ethernet based bus system’ for machine automation maintains tight synchronization between PLC and drives, providing fast, reliable, and precise telegraph. Master control panel existed touch screen operator interface positioned at rewind side and slave control panel at unwind side provide easy access for operator.
Machine is totally dependent on automation to easy operating system and minimum wastage level.
Carefully and methodologically machined strong & well-built heavy duty steel frame structure machined on CNC/VMC, maintains accuracy over long dependable life. Distinctively designed structure ensures less vibration even with optimum line speed. All components undergoes extensive tests, ensures optimum performance and longer equipment life.
Automatic web tension control system on unwind of AC drive, AC motor and pair of load cell. The system maintains tension precisely throughout the reel run up to the core diameter.
Digitally programmed printed line/edge web guiding system with high maintains precision linear bearing assembly provides an accurate positioning of web with the help of scanning head and PMDC Motor with Ball Screw.
High performance differential winding system consists of AC drive, motor, load-cell, ultrasonic sensor etc. The system allows the operator to enter the set tension, taper tension and over speed values according to the nature of substance and the system will maintain the desired tension automatically.
Static Eliminating bars are positioned between Pull-Nip and Rewinder to discharge static charge generated before winding.
Pneumatically operated shaft supporting arms facilitate quick unloading of the slit reels from differential shaft to unloading stand. The unloading stand provides support to cantilevered differential shaft during unloading operation.
Unwinder with motorized with bolt shaft screw operator reel lifting system consist of two solid arm mounted on precision linear guide ways, which allows lateral displacement for web aligner. This arm assembly is mounted on a gear motor with bolt shaft screw and linear guide operated pivoting steel structure for pickup of the floor level position. Mechanical self expanding chuck suitable for 76mm and 152mm core are provided.
Aluminium alloy’s material, Dynamically Balanced, Cork coated and smoothly rotation on low friction bearing.
By using AC drive and AC motor, web tension control is maintained precisely. The draw units pulls the subtract from unwind and isolates tension between unwind and rewind.
Draw unit mainly compared of drive and AC motor, hard chrome plated steel roll are pressed by pneumatically air cylinder and voluntary pressure control is available at both the side.
The duplex differential winding system consists dual centre shafts, ball type quick locks ad inflatable tubes which gives perfect quality winding. Differential shaft automatically compensates diameter over speed value.
Lay on assembly consists of one rubber roller, one cork roller and arms. The assembly can be easily moved on a linear motion guide. Rollers width can be easily changed to suite slit width. Contact pressure can be easily changed during the working.
Laser core positioning system enables the operator to reload new core at accurate distance without length measurement. This high technology device minimizes set up time. The laser core positioning is mounted at top of rewind station.
The most excellent design of slitting section provides safety and helps operator an easy access to cutters. The slitting section consists optional methods of cutting and trimming which are rotary and stationery. The selection of option depends upon the material to be slitted. The two shafts give accurate output in shear and razor cutting bottom shaft. The bottom shaft is driven by the main motor.